{"id":9092,"date":"2026-10-28T15:03:26","date_gmt":"2026-10-28T14:03:26","guid":{"rendered":"https:\/\/microjournal.microingranaggi.it\/gear-manufacturing-and-3d-printing-where-do-we-stand\/"},"modified":"2026-10-28T15:03:26","modified_gmt":"2026-10-28T14:03:26","slug":"gear-manufacturing-and-3d-printing-where-do-we-stand","status":"publish","type":"post","link":"https:\/\/microjournal.microingranaggi.it\/en\/gear-manufacturing-and-3d-printing-where-do-we-stand\/","title":{"rendered":"Gear Manufacturing and 3D Printing: Where Do We Stand?"},"content":{"rendered":"<p><em>&#8220;Additive manufacturing (AM) is very likely to be the future, but for that to truly happen, several critical issues still need to be addressed.&#8221;<\/em> We wrote these words more than ten years ago.<\/p>\n<h2>So where do we stand today? Can 3D printing already be considered a viable solution for manufacturing gears?<br \/>\n<span style=\"font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';\">In our opinion, not yet.<\/span><\/h2>\n<p>The main reason is that the same limitations we identified a decade ago\u2014namely production speed and dimensional accuracy\u2014still exist, although significant progress has certainly been made.<\/p>\n<p>By nature, a gear is a precision component. As a complete mechanical element, it must comply with extremely tight tolerances, and precision itself is measured through a variety of parameters rather than a single value. <span style=\"font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';\">When it comes to industrial applications, where precision is often the determining factor, today&#8217;s 3D printing technologies are still unable to consistently achieve the level of accuracy required. In these situations, conventional manufacturing processes remain the preferred solution.<\/span><\/p>\n<p>That said, we firmly believe there is already a significant market for additive manufacturing.<\/p>\n<p>The first and most obvious application is prototyping.<br \/>\n<span style=\"font-family: -apple-system, BlinkMacSystemFont, 'Segoe UI', Roboto, 'Helvetica Neue', Arial, 'Noto Sans', sans-serif, 'Apple Color Emoji', 'Segoe UI Emoji', 'Segoe UI Symbol', 'Noto Color Emoji';\">It is also an excellent solution for small companies and start-ups that need to manufacture limited quantities while working with constrained budgets. Investing in traditional gear manufacturing equipment\u2014such as a \u20ac400,000 gear hobbing machine\u2014is simply not realistic in these cases, whereas a 3D printer offers an affordable and practical alternative.<\/span><\/p>\n<p>There is another area where additive manufacturing has proven particularly valuable\u2014one that directly reflects our own experience.<\/p>\n<h2>Several years ago, MICROingranaggi purchased a 3D printer. The investment was recovered in just a few months and today, operating at full capacity, it saves us more than \u20ac10,000 per year.<\/h2>\n<p>Why?<\/p>\n<h2>Because we are fortunate to have an engineering department that goes beyond designing products. Our engineers continuously study, develop, and create solutions that often have no commercial equivalent.<\/h2>\n<p>In addition to producing prototypes,<\/p>\n<h2>we use our 3D printer to manufacture custom production tooling designed entirely in-house, eliminating the need to purchase these items from external suppliers.<\/h2>\n<p>Typical examples include plastic grippers for loading and unloading components, as well as dedicated fixtures used during assembly and quality inspection, such as supports and holding devices for measuring equipment.<\/p>\n<p>An even more significant example is the testing fixture we developed for our gearmotors.<\/p>\n<p>Nothing comparable was available on the market, so we designed it from scratch, tested it extensively, and refined it until it performed exactly as intended.<\/p>\n<p>The result proved so effective that one of our customers, who was preparing to launch a small production line, asked us to manufacture the same fixture for their own facility.<\/p>\n<p>This experience confirms our view: while 3D printing is not yet the ideal technology for manufacturing high-precision gears, it has already become an invaluable tool for engineering departments, prototyping, and the rapid development of custom manufacturing equipment. In these areas, additive manufacturing is no longer just a promising technology\u2014it is already delivering tangible value every day.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>&#8220;Additive manufacturing (AM) is very likely to be the future, but for that to truly happen, several critical issues still need to be addressed.&#8221; We wrote these words more than ten years ago. So where do we stand today? Can 3D printing already be considered a viable solution for manufacturing gears? In our opinion, not [&hellip;]<\/p>\n","protected":false},"author":419,"featured_media":8487,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_exactmetrics_skip_tracking":false,"footnotes":""},"categories":[4151,387],"tags":[],"class_list":["post-9092","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-point-of-view","category-voices-from-industry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.5 (Yoast SEO v28.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Gear Manufacturing and 3D Printing: Where Do We Stand?<\/title>\n<meta name=\"description\" content=\"Can 3D printing already be considered a viable solution for manufacturing gears? In our opinion, not yet. The main reason is...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/microjournal.microingranaggi.it\/produzione-di-ingranaggi-e-stampa-3d-a-che-punto-siamo\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Gear Manufacturing and 3D Printing: Where Do We Stand?\" \/>\n<meta property=\"og:description\" content=\"Can 3D printing already be considered a viable solution for manufacturing gears? In our opinion, not yet. 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